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Charging and Connection Device of New Energy Vehic

DC charging plug

EV DC charging connector for pure electric and hybrid vehicles, equipped with vehicle connector, open cable end, It is used for quick charging of electric vehicles (EV) with direct current (DC) through the GB/T vehicle interface and is installed in the charging pile of electric vehicles.
Product Details

1. Product model and description:

1.1 Product model:

Product model

Product model

Cable specifications

Cable & Length

Other requirements

XCA-DC80A

1000V/80A

2 x 25 mm2 + 1 x 25 mm2 + (2 x 4 mm2) + (2 x 0.75 mm2)( P2 )+ (8 x 0.75 mm2)( P2)

5M

temperature control and electronic lock

XCA-DC125A

1000V/125A

2 x 35 mm2 + 1 x 25 mm2 + (2 x 4 mm2) + (2 x 0.75 mm2)( P2 )+ (8 x 0.75 mm2)( P2 )

5M

temperature control and electronic lock

XCA-DC200A

1000V/200A

2 x 70mm2 + 1 x 25 mm2 + (2 x 4 mm2) + (2 x 0.75 mm2)( P2 )+ (8 x 0.75 mm2)( P2 )

5M

temperature control and electronic lock

XCA-DC250A

1000V/250A

2 x 80 mm2 + 1 x 25 mm2 + (2 x 4 mm2) + (2 x 0.75 mm2)( P2 )+ (8 x 0.75 mm2)( P2 )

5M

temperature control and electronic lock

XCA-DC32A

1000V/32A

2 x 6 mm2 + 1 x 4 mm2 + 2 x 2.5 mm2 +2P  (2 x 0.75 mm2)

5M

/

XCA-DC63A

1000V/63A

2 x 16 mm2 + 1 x 10 mm2 + 2 x 2.5mm2 + 2P (2 x 0.75 mm2) 

5M

/

1.2 Product description:

EV DC charging connector for pure electric and hybrid vehicles, equipped with vehicle connector, open cable end, It is used for quick charging of electric vehicles (EV) with direct current (DC) through the GB/T vehicle interface and is installed in the charging pile of electric vehicles.

- The product is beautiful, comfortable to hold, ergonomic and convenient to use

- 10000 insertion and separation life, safe and reliable

- Superior protection performance; IP67 in unplugged state, IP55 in working state

- High-strength thermoplastic casing, flame retardant, weather resistant,  impact resistant

- Can define cable length and shell color

- Products passed CQC certification


2. Technical parameters:  

2.1Electrical parameters:

- Rated voltage:750VDC/1000VDC

- Rated voltage:80A/125A/200A/250A / 32A(non-standard)/63A(non-standard)

2.2 Mechanical parameters:

- Mechanical life:≥10000 times

- Insertion force:≤140N

2.3 Other parameters:

- Protection grade:IP67 in unplugged state, IP55 in working state

- Flammability:UL94-V0

- Connector  number:9Pin

2.4 Environmental conditions:

- Working temperature:-40℃~+50℃

- Ambient temperature (storage/transportation): -40℃~+80℃

- Highest elevation:5000 m (Above sea level)

2.5 Material and surface treatment:

- Shell material:PC

- Connector material:PA66+25%GF

- Handle material:TPU

- Protective cover material:Rubber

- Power pin:Copper alloy, silver plated surface + top thermoplastic

- Cable sheath:TPE

2.6 Color definitions:

- Shell:Black (white)

- Protection cover:Black

- Cable: Black

2.7  Temperature control method:

- PT1000 :At 0 ° C temperature resistance 1000 Ω; The temperature of 100 ° C, the resistance value is 1385.1 Ω

2.8 Standard:

- GB/T20234.1-2015

- GB/T20234.3-2015

- GB/T18487.1-2015

- GB/T11918.1-2014


3. Drawing:

3.1 Size:


 3.2 Pin and circuit diagram:

  

Note: 1. The temperature sensor for PT1000, when the temperature 0 ℃, 1000 Ω resistance; Temperature of 100 c, the resistance value is 1385.1 Ω;

2. The S switch is in the closed state, press the clasp to disconnect;

3. Temperature control: reduce the current to 1/2 when the temperature reaches 85℃, and stop charging when the temperature reaches 95℃; Recharge when the temperature drops to 60℃.

 3.3 Electronic lock control method:

- The state of the feedback switch can be defined according to customer requirements

- The electronic lock is pulse type. If the power is energized for a long time, the driver module of electronic lock should be equipped between the charging pile and the charging plug

 3.4 Emergency unlocking operation method:

 

 Note: you can use the unlock wrench to unlock the device only in case of emergency

3.5 Logo:

- The shell contains the basic product name, product model, supplier's trademark, and traceability code. It is strictly prohibited to intentionally destroy the shell.

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